CONSTRUCTION METHODOLOGY
There are two basic
steps involved in repairing concrete slab foundations. The
objective being to transfer the load of the structure from unstable
soils to more stable clays generally found eight to twelve feet
below the surface. This weight transference is achieved via piers
placed five to eight feet center to center, depending upon story
height and construction type.
I.
INSTALLATION:
A. Site
Preparation:
Client is informed of
crew's presence.
Pier locations are
marked.
Plants, concrete and
other obstacles are removed. (Owners are encouraged to water plants
daily while out of the ground and after they are
replanted).
B. Excavation -
Pier Construction:
Soils from excavation
are moved to driveway via wheelbarrows; to be removed (usually
within 24 hours unless hampered by weather, mechanical problems,
etc.)
The next step is the
boxing procedure; this procedure requires the manual excavation of
boxes below the slab beam creating the pier cap.
A shaft is drilled
(by gasoline power augers) to the depth of the load-bearing
clay.
A belling tool is
lowered to bottom of the shaft and activated.
3 pieces of 1/2"
rebar are tied and inserted in pier shaft and 4 1/2" pieces of
rebar are inserted at pier head.
Concrete is
transported from truck (at curbside) to pier locations and
excavations are filled to 12" - IS" below bottom of grade
beam.
Plywood covers are
placed over pier holes and a thorough clean up is
performed.
II. LEVELING:
Usually 7 days after last day of installation. The purpose of this
phase is to raise the piered portion of the structure to, as near
it's original position as possible. Remember, few homes are
poured/built perfectly level. There are many factors used in
determining when the structure has been raised to it's maximum
potential. The foreman will be happy to go over these factors with
you at that time.
A.
Jacking:
25 ton mechanical
jacks are placed on pier-heads and structure is jacked as
previously described.
Precast, tested
concrete blocks are placed on either side of the jack and steel
shims are wedged between top block and bottom of grade
beam.
Steel shims are
grouted into place.
Holes are backfilled
with sand.
Concrete is patched
where breakouts were necessary.
Plants are replanted
and a thorough clean up is performed.
Precision Foundation
Service, Inc. encourages customer participation whenever possible.
We think you will find our Management, Office Staff, Foremen and
Crews, polite and helpful in assisting you. If you have any
questions, please do not hesitate to call us.
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